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Bi-Directional Zero Leakage Tilting Disc Check Valve

Tilting Disc Check Valve

It offers unrivaled versatility and reliability while providing a significant cost savings over the life of the valve

Commonly used for pump discharge to prevent reverse flow and destructive water hammer while pump stops normally or accidentally.

Valve disc automatic opening and closing upon pipeline flow and pump operation status.

Energy efficient, non-slam closing

PRESSURE RATING: PN10, PN16, PN25, PN40, 150psi, 200psi, 300psi

SIZE RANGE: DN200 ~ DN2000

SEAT MATERIAL: EPDM/NBR/VITON/SILICONE/METAL

    Production description

    Valve design to EN593, EN 12334

    Flange to EN 1092, BS4504, DIN2501, ISO7005, ASME B16.5, ASME B16.1, AWWA C207, AS4087

    Face to face length to EN 558-1 / ISO 5752 series 14

    tilting-disc-check-valve7

    ♦ The tilting disc conserves energy and provides the lowest operating cost because of no need external power pack/power unit.

    ♦ The large offset design and disc self-containing weight at the bottom of valve disc make the disc closing rapidly to minimize flow reversal and water hammer normally associated with the sudden stopping of a reverse flow.
    Meanwhile the large offset design results in valve disc divided into approximately a one third and a two thirds proportion. This allows the two thirds of flow passing below the shaft to be counteracted by the one third flow passing above the shaft. This counteraction reduces slamming by providing a self-cushioning effect.

    ♦ The external counterweight attached to the valve by a lever will be designed to assist valve closing. And the counterweight position could be adjusted along the axial direction of lever to accommodate to on-site working conditions.

    ♦ Stainless steel weld and finished body seat ensures reliable and durable performance in leak tight seating.

    ♦ Streamlined body and low profiled disc design verified by finite element analysis ensures the higher strength and the low head loss.

    ♦ Self-lubricating bearing in bronze or stainless steel lined PTFE helps the free operation without stuck.

    ♦ T profiled resilient seal ring is secured on the disc by a retainer ring and bolts, and ensures reliable performance. The seal ring could be adjusted or replaced easily on site. Don’t need special tools.

    ♦ Multiple O rings in shaft sealing system provide long life and reliable sealing performance, which is easy to be adjusted or replaced.

    ♦ Valve externally and internally fusion bonded epoxy coated with a thickness of 250micron (different coating/lining is available when specified) and color code RAL5005/5015/5017.
    ● Optional design to improve features and operating characteristics
    ● Slant seat design: it provides short disc stroke to have a better non-return performance and reduces water hammer.
    ● Limit switch: Mechanical or proximity type limit switches are available for disc position reading out on remote panel and/or secondary system operations.
    ● Position indicator: Disc position indicator on valve
    ● Hydraulic damper/oil dashpot will be designed for some critical conditions, such as high shut-off heads, use pressure tanks or surge tanks, to further reduce the water hammer caused by rapid flow reversal.
    ● The guard shield for counterweight can be supplied when specified.
    ● Extended shaft ends at both sides will be convenient to exchange counterweight position according to on-site installation requirements.

    Tilting Disc Check Valve

    TILTING DISC CHECK VALVE

    tilting-disc-check-valve8

    Materials of component

    No

    NAME

    MATERIAL*

    SPECIFICATION

    REMARKS

    1

    Valve Body

    Ductile Iron

    GJS500-7(GGG50), GJS400-15(GGG40) 65-45-12, 60-40-18

    Carbon steel

    1.0619(WCB)

    2

    Body Seat

    Stainless Steel

    Cr-Ni alloy / Ni welded

    3

    Disc Seal Ring

    Rubber

    EPDM, NBR, FKM, Silastic

    4

    Retainer Ring

    Carbon Steel

    1.0038(S235JR)

    Stainless Steel

    1.4301(SS304), 1.4401(SS316),1.4571(SS316Ti)

    5

    Screw

    Stainless Steel

    A2-70(SS304), A4-70(SS316)

    6

    Valve Disc

    Ductile Iron

    GJS500-7(GGG50), GJS400-15(GGG40) 65-45-12, 60-40-18

    Carbon steel

    1.0619(WCB)

    7

    Key

    Stainless Steel

    1.4021(SS420)

    8

    Valve Shaft

    Stainless Steel

    1.4021(SS420), 1.4057(SS431),17-4PH(SS630)

    Duplex Stainless Steel

    1.4462(S31803),1.4507(S32750)

    9

    0 ring

    Rubber

    EPDM, NBR

    10

    Shaft Bearing

    Bronze

    QAI9-2 CC331G

    11

    Pin

    Stainless Steel

    1.4021(SS420), 1.4057(SS431),17-4PH(SS630)

    Duplex Stainless Steel

    1.4462(S31803), 1.4507(S32750)

    12

    Shaft Cover

    Carbon Steel

    1.0038(S235JR)

    Stainless Steel

    1.4301(SS304), 1.4401(SS316)

    13

    Bolt

    Stainless Steel

    A2-70(SS304), A4-70(SS316)

    14

    Lever

    Carbon Steel

    1.0038(S235JR)

    15

    Counterweight

    Carbon Steel

    1.0038(S235JR)

    (Other materials are available on request.)

    Coating: fusion bonded epoxy coating, min. thickness 300 micron

    Suitable medium: potable water, drinking water, sea water, TSE water, low-corrosive liquid etc.

    Suitable temperature: 0 ~ 80 ℃

    Pressure test to EN12266-1: Leakage rate: Class A (Zero leakage)
    100% testing before delivery

    TILTING DISC CHECK VALVE

    tilting-disc-check-valve9

    Dimensions*/PN10

    DN

    D1

    D2

    D3

    B

    f

    L

    n-d

    H1

    L1

    L2

    P

    K

    Weight kgs

    200

    Φ340

    Φ295

    Φ266

    20

    3

    230

    8-Φ23

    350

    235

    230

    180

    200

    50

    250

    Φ405

    Φ350

    Φ319

    22

    3

    250

    12-Φ23

    415

    280

    270

    210

    250

    80

    300

    Φ460

    Φ400

    Φ370

    24.5

    4

    270

    12-Φ23

    470

    320

    310

    250

    300

    100

    350

    Φ520

    Φ460

    Φ429

    26.5

    4

    290

    16-Φ23

    530

    370

    350

    300

    350

    150

    400

    Φ580

    Φ515

    Φ480

    28

    4

    310

    16-Φ28

    590

    410

    385

    340

    400

    190

    450

    Φ640

    Φ565

    Φ530

    30

    4

    330

    20-Φ28

    650

    460

    435

    370

    450

    265

    500

    Φ715

    Φ620

    Φ582

    31.5

    4

    350

    20-Φ28

    725

    520

    490

    420

    500

    320

    600

    Φ780

    Φ725

    Φ682

    30

    5

    390

    20-Φ31

    790

    550

    520

    490

    600

    400

    700

    Φ895

    Φ840

    Φ794

    32.5

    5

    430

    24-Φ31

    905

    620

    485

    560

    700

    550

    800

    Φ1015

    Φ950

    Φ901

    35

    5

    470

    24-Φ34

    1025

    690

    665

    650

    800

    780

    900

    Φ1115

    Φ1050

    Φ1001

    37.5

    5

    510

    28-Φ34

    1125

    770

    735

    720

    900

    1050

    1000

    Φ1230

    Φ1160

    Φ1112

    40

    5

    550

    28-Φ37

    1240

    860

    820

    790

    1000

    1400

    1200

    Φ1455

    Φ1380

    Φ1328

    45

    5

    630

    32-Φ41

    1465

    990

    950

    850

    1200

    2200

    1400

    Φ1675

    Φ1590

    Φ1530

    46

    5

    710

    36-Φ44

    1690

    1180

    1080

    960

    1300

    3100

    1600

    Φ1915

    Φ1820

    Φ1750

    49

    5

    790

    40-Φ50

    1930

    1460

    1380

    1050

    1400

    4800

    *

    -Flange dimensions and drilling to BS EN 1092-2 PN10

    -All the outline dimensions and weight only for reference. If need, please contact us for exact data.

    -Please contact us for other details or larger sizes.

    tilting-disc-check-valve10

    Dimensions*/PN16

    DN

    D1

    D2

    D3

    B

    f

    L

    n-d

    H1

    L1

    L2

    P

    K

    Weight kgs

    200

    Φ340

    Φ295

    Φ266

    20

    3

    230

    12-Φ23

    350

    235

    230

    180

    200

    50

    250

    Φ405

    Φ355

    Φ319

    22

    3

    250

    12-Φ28

    415

    280

    270

    210

    250

    80

    300

    Φ460

    Φ410

    Φ370

    24.5

    4

    270

    12-Φ28

    470

    320

    310

    250

    300

    100

    350

    Φ520

    Φ470

    Φ429

    26.5

    4

    290

    16-Φ28

    530

    370

    350

    300

    350

    150

    400

    Φ580

    Φ525

    Φ480

    28

    4

    310

    16-Φ31

    590

    410

    385

    340

    400

    190

    450

    Φ640

    Φ585

    Φ548

    30

    4

    330

    20-Φ31

    650

    460

    435

    370

    450

    265

    500

    Φ715

    Φ650

    Φ609

    31.5

    4

    350

    20-Φ34

    725

    520

    490

    420

    500

    320

    600

    Φ840

    Φ770

    Φ720

    36

    5

    390

    20-Φ37

    850

    580

    540

    490

    600

    435

    700

    Φ910

    Φ840

    Φ794

    39.5

    5

    430

    24-Φ37

    920

    645

    600

    560

    700

    600

    800

    Φ1025

    Φ950

    Φ901

    43

    5

    470

    24-Φ41

    1035

    710

    690

    650

    800

    820

    900

    Φ1125

    Φ1050

    Φ1001

    46.5

    5

    510

    28-Φ41

    1135

    800

    760

    720

    900

    1150

    1000

    Φ1255

    Φ1170

    Φ1112

    50

    5

    550

    28-Φ44

    1265

    890

    840

    790

    1000

    1500

    1200

    Φ1485

    Φ1390

    Φ1328

    57

    5

    630

    32-Φ50

    1500

    1030

    980

    850

    1200

    2400

    1400

    Φ1685

    Φ1590

    Φ1530

    60

    5

    710

    36-Φ50

    1700

    1280

    1160

    960

    1300

    3350

    1600

    Φ1930

    Φ1820

    Φ1750

    65

    5

    790

    40-Φ57

    1945

    1560

    1450

    1050

    1400

    5100

    *

    -Flange dimensions and drilling to BS EN 1092-2 PN16

    -All the outline dimensions and weight only for reference. If need, please contact us for exact data.

    -Please contact us for other details or larger sizes.

    product display

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    Check-Valve5
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